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Aluminium alloys are often used due to their high strength-to-weight ratio, corrosion resistance, low cost, high thermal and electrical conductivity.There are a variety of techniques to join aluminium including mechanical fasteners, welding, adhesive bonding, brazing, soldering and friction stir welding (FSW), etc. Various techniques are used based on the cost and strength required for the joint.
The splice of the copper pigtail to the existing aluminum wire can be accomplished with special crimp connectors, special miniature lug-type connectors, or approved twist-on connectors (with special installation procedures). Pig-tailing generally saves time and money, and is possible as long as the wiring itself is not damaged.
Brazing practice. Brazing is a metal-joining process in which two or more metal items are joined by melting and flowing a filler metal into the joint, with the filler metal having a lower melting point than the adjoining metal.
BAg-6, Braze 501, Braze 502, Braze 503, Silvaloy A50, Silver Braze 50. For steam turbine blades. For thickly galvanized steel, aluminium and brass tubing. Widely used in electrical industry. Used in dairy industry. Broad melting range, can form fillets and bridge large gaps. 34: 16: 50: Ag 50 Cu 17 Zn 33: Ag–Cu–Zn 780/870 [41] –
Uranium glass used as lead-in seals in a vacuum capacitor. Glass-to-metal seals are a type of mechanical seal which joins glass and metal surfaces. They are very important elements in the construction of vacuum tubes, electric discharge tubes, incandescent light bulbs, glass-encapsulated semiconductor diodes, reed switches, glass windows in metal cases, and metal or ceramic packages of ...
More specialized crimp connectors are also used, for example as signal connectors on coaxial cables in applications at high radio frequencies (VHF, UHF) (see below [broken anchor]). These often require specialised crimping tools to form the proper crimp. [7] Crimped contacts are permanent (i.e. the connectors and wire ends cannot be reused). [8]
Twist-on wire connectors are not generally recommended for use with aluminum wire in the United States. [1] The U.S. Consumer Product Safety Commission disapproves wire nuts for aluminum wire; instead, special crimp connectors are called for, and as of 2011 the CPSC asserted qualified, second-preference approval of a certain kind of screw ...
October 2016 I changed the title to "Aluminum building wiring", as that is what the article is about. It's about the building "wiring" for houses, and not just about the "wire" (or more correctly "conductor") as it is also about the wiring methods, devices, and wiring repairs.
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