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Aluminum conductor steel-reinforced cable (ACSR) is a type of high-capacity, high-strength stranded conductor typically used in overhead power lines. The outer strands are high-purity aluminium , chosen for its good conductivity, low weight, low cost, resistance to corrosion and decent mechanical stress resistance.
A single insulated conductor in free air has 70 A rating. Ampacity rating is normally for continuous current, and short periods of overcurrent occur without harm in most cabling systems. Electrical code rules will give ratings for wiring where short-term loads are present, for example, in a hoisting motor.
Comparison of SWG (red), AWG (blue) and IEC 60228 (black) wire gauge sizes from 0.03 to 200 mm² to scale on a 1 mm grid – in the SVG file, hover over a size to highlight it. In engineering applications, it is often most convenient to describe a wire in terms of its cross-section area, rather than its diameter, because the cross section is directly proportional to its strength and weight ...
Accordingly, one pound of aluminum has the same current carrying capacity as two pounds of copper. [3] Since copper costs about four times as much as aluminum by weight (roughly US$4 /lb [5] vs. US$1 /lb [6] as of 2024), aluminum wires are one-eighth the cost of copper wire of the same conductivity.
Wire sized 1 AWG is referred to as "one gauge" or "No. 1" wire; similarly, thinner sizes are pronounced "x gauge" or "No. x" wire, where x is the positive-integer AWG number. Consecutive AWG wire sizes thicker than No. 1 wire are designated by the number of zeros: No. 0, often written 1/0 and referred to as "one-aught" or "single-aught" wire
The added aluminum content helps reduce line losses by 25 to 40% compared to other conductors of the same diameter and weight, depending upon electric current. The carbon core conductor's reduced thermal sag allows it to carry up to twice the current ("ampacity") compared to all-aluminum conductor (AAC) or ACSR.
Power cables use stranded copper or aluminum conductors, although small power cables may use solid conductors in sizes of up to 1/0. (For a detailed discussion on copper cables, see: Copper wire and cable.). The cable may include uninsulated conductors used for the circuit neutral or for ground (earth) connection.
The current-carrying capacity, or ampacity, of overhead lines starts with the type of conductor used. The conductor choice determines its electrical resistance and other physical parameters for dynamic line rating (DLR).
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