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The automotive industry makes large scale use of implant induction welding for the manufacture of large plastic items such as bumpers, plastic body panels, and fuel tanks. [7] Manufacturing costs of components with complex geometries are brought down by manufacturing the parts in separate pieces, to be assembled later using induction welding. [8]
Typical with friction welding applications, higher melting temperature materials will require more energy to melt, so they will require more welding time or higher RPMs. [3] Common additives and filler will often alter the weldability of polymers. These additions can make the weld process more difficult, or change the intended properties of the ...
Hot gas welding, also known as hot air welding, is a plastic welding technique using heat. A specially designed heat gun, called a hot air welder, produces a jet of hot air that softens both the parts to be joined and a plastic filler rod, all of which must be of the same or a very similar plastic. (Welding PVC to acrylic is an exception to ...
Extrusion welding is an attractive process for applications that take advantage of its ability to weld thick sections quickly. For some applications, especially where there are large geometry parts where more traditional plastic welding methods (such as hot plate welding) is not possible, extrusion welding is the only feasible and cost effect option.
Radio-frequency welding, also known as dielectric welding and high-frequency welding, is a plastic welding process that utilizes high-frequency electric fields to induce heating and melting of thermoplastic base materials. [1] The electric field is applied by a pair of electrodes after the parts being joined are clamped together.
A thermoplastic, or thermosoftening plastic, is any plastic polymer material that becomes pliable or moldable at a certain elevated temperature and solidifies upon cooling. [ 1 ] [ 2 ] Most thermoplastics have a high molecular weight .
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The heat generated during welding thermoplastic composite, induces residual stresses in the joint. These stresses can greatly reduce the strength and performance of the part. Upon cooling from welding the matrix and fibers will have different coefficients of thermal expansion, which introduces the residual stress.
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