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When creating hydrophobic concrete through a coating process, a coating is sprayed or brushed onto a porous surfaces. In most cases, it is applied to a regular concrete slab that then undergoes a corrosive process to expose more of the concrete's capillaries. This can be achieved by water blasting the surface at about 3,000-4,000 psi.
Shotcrete, gunite (/ ˈ ɡ ʌ n aɪ t /), or sprayed concrete is concrete or mortar conveyed through a hose and pneumatically projected at high velocity onto a surface. This construction technique was invented by Carl Akeley and first used in 1907. [1]: 7 The concrete is typically reinforced by conventional steel rods, steel mesh, or fibers.
Traditional rebars are generally used to improve the tensile strength of the concrete in a particular direction, whereas steel fibers are useful for multidirectional reinforcement. This is one of the reasons why steel fiber reinforced (shotcrete form) concrete successfully replaced weldmesh in lining tunnels. Less labour is required.
In past decades attempts to protect concrete have included sealers ranging from wax to linseed oil. Today, high quality concrete sealers can block up to 99% of surface moisture. There are two main sealer categories: topical sealers (coatings) and penetrating sealers (reactive).
The component being sprayed must be prepared correctly by removing all surface oils, greases, debris and roughing up the surface in order to achieve a strongly bonded detonation spray coating. This process involves the highest velocities (≈3500 m/s shockwave that propels the coating materials) and temperatures (≈4000 °C) of coating ...
Most coatings to some extent protect the substrate, such as maintenance coatings for metals and concrete. [8] A decorative coating can offer a particular reflective property, such as high gloss, satin, matte, or flat appearance. [9] A major coating application is to protect metal from corrosion.
Concrete carbonation can be visually revealed by applying a phenolphthalein solution over the fresh surface of a concrete samples (concrete core, prism, freshly fractured bar). Phenolphthalein is a pH indicator , whose color turns from colorless at pH < 8.5 to pink-fuchsia at pH > 9.5.
Depending on the FBE coating system, full cure can be achieved in less than one minute to few minutes in case of long cure FBE's, which are used for internal pipe coating applications. Rebars are coated in a similar manner as coating application, on the exterior of pipes. For FBE coating application on the interior of pipe surface, a lance is used.
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