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Below is a comprehensive drill and tap size chart for all drills and taps: Inch, imperial, and metric, up to 36.5 millimetres (1.44 in) in diameter. In manufactured parts, holes with female screw threads are often needed; they accept male screws to facilitate the building and fastening of a finished assembly.
Because only 5 ⁄ 8 of this height is cut, the difference between major and minor diameters is 5 ⁄ 4 × 0.8660 × P = 1.0825 × P, so the tap drill size can be approximated by subtracting the thread pitch from the major diameter.
The number series of machine screws has been extended downward to include #00-90 (0.047 in = 0.060 in − 0.013 in) and #000-120 (0.034 in = 0.060 in − 2 × 0.013 in) screws; [3] however, the main standard for screws smaller than #0 is ANSI/ASME standard B1.10 Unified Miniature Screw Threads. This defines a series of metric screws named after ...
where is the tap drill size, is the major diameter of the tap (e.g., 10 mm for a M10×1.5 tap), and pitch is the pitch of the thread (1.5 mm in the case of a standard M10 tap) and so the correct drill size is 8.5 mm. This works for both fine and coarse pitches, and also produces an approximate 75% thread.
One aspect of this method of sizing is that the size increment between drill bits becomes larger as bit sizes get smaller: 100% for the step from 1/64 to 1/32, but a much smaller percentage between 1 47/64 and 1 3/4. Drill bit sizes are written as irreducible fractions. So, instead of 78/64 inch, or 1 14/64 inch, the size is noted as 1 7/32 inch.
On the Drill and tap size chart, the chart shows a 10-24 tap uses a #25 drill. ... HTH. — ¾-10 00:53, 18 June 2013 (UTC) Metric drill sizes for tap and clearance ...
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