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A sprue is a large diameter vertical channel through which liquid material is introduced into a mold. It connects the pouring basin to the runner. In many cases it controls the flow of material into the mold. During casting or molding, the material in the sprue will solidify and need to be removed from the finished part. It is usually tapered ...
A bronze casting showing the sprue and risers. A riser, also known as a feeder, [1] is a reservoir built into a metal casting mold to prevent cavities due to shrinkage.Most metals are less dense as a liquid than as a solid so castings shrink upon cooling, which can leave a void at the last point to solidify.
Molding material: The material that is packed around the pattern and then the pattern is removed to leave the cavity where the casting material will be poured. Flask: The rigid wood or metal frame that holds the molding material. Cope: The top half of the pattern, flask, mold, or core. Drag: The bottom half of the pattern, flask, mold, or core.
The two main gate systems are manually trimmed gates and automatically trimmed gates. The following examples show where they are used: Sprue gate: Used for large components, the gate mark is visible in component and no runner is required. e.g.: bucket molding (backside cylindrical gate mark visible and can be felt).
The pattern is lifted from the sand, leaving a molding cavity. A passageway for metal to enter the mold, called a "gate", is then cut from the sprue hole to the void left by the pattern, and a runner is cut from the sand to allow metal to flow into the riser. The flask is then put back together, and metal can be poured into the mold.
The sprue is cut off and recycled. The casting may then be cleaned up to remove signs of the casting process, usually by grinding. [12] Finishing: After grinding, the completed casting is then subject to finishing. This usually goes further than grinding, with impurities and negatives being removed via hand tooling and welding.
Injection moulding (U.S. spelling: injection molding) is a manufacturing process for producing parts by injecting molten material into a mould, or mold. Injection moulding can be performed with a host of materials mainly including metals (for which the process is called die-casting ), glasses , elastomers , confections , and most commonly ...
Micro injection molding is widely used for parts and devices in the medical, pharmaceutical, electronics, automotive, optical and other industries. In general, the medical micro injection molding market is the leading one, due to an increase in the usage of sophisticated micro components for endoscopic surgery, minimally invasive treatments ...
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