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Fretting refers to wear and sometimes corrosion damage of loaded surfaces in contact while they encounter small oscillatory movements tangential to the surface. Fretting is caused by adhesion of contact surface asperities, which are subsequently broken again by the small movement. This breaking causes wear debris to be formed.
Surface corrosion is a risk for many metal parts in connectors, and can cause contacts to form a thin surface layer that increases resistance, thus contributing to heat buildup and intermittent connections. [14]
For example, a common miniature D socket connector, which always fits inside a pin connector (Figure 3 is an example) when mated, is the closest shell surface to the pins. The dimensions of this inside surface determine whether a bent pin can reach a grounded shell, and the likelihood of that event, but these dimensions are not always published.
Galvanic corrosion (also called bimetallic corrosion or dissimilar metal corrosion) is an electrochemical process in which one metal corrodes preferentially when it is in electrical contact with another, in the presence of an electrolyte.
Cathodic protection (CP; / k æ ˈ θ ɒ d ɪ k / ⓘ) is a technique used to control the corrosion of a metal surface by making it the cathode of an electrochemical cell. [1] A simple method of protection connects the metal to be protected to a more easily corroded " sacrificial metal " to act as the anode .
Silver whiskers growing out of surface-mount resistors Metal whiskering is a phenomenon that occurs in electrical devices when metals form long whisker-like projections over time. Tin whiskers were noticed and documented in the vacuum tube era of electronics early in the 20th century in equipment that used pure, or almost pure, tin solder in ...
Gold plating is often used in electronics, to provide a corrosion-resistant electrically conductive layer on copper, typically in electrical connectors and printed circuit boards. With direct gold-on-copper plating, the copper atoms tend to diffuse through the gold layer, causing tarnishing of its surface and formation of an oxide and/or ...
It occurs at electrical connections such as switches, connectors, breakers, contacts, and measurement probes. Contact resistance values are typically small (in the microohm to milliohm range). Contact resistance values are typically small (in the microohm to milliohm range).