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Extrusion coating is the coating of a molten web of synthetic resin onto a substrate material. It is a versatile coating technique used for the economic application of various plastics , notably polyethylene , onto paperboard , corrugated fiberboard , paper , aluminium foils , cellulose , non-wovens , or plastic films .
5 Layer co-extrusion of cosmetic "squeeze" tube Typical liquid packaging board. Multi-layered packaging are multilayer or composite materials using innovative technologies aimed to give barrier properties, strength and storage stability to food items, new materials as well as hazardous materials.
The thickness of the resulting wet coated layer is controlled by tuning the ratio between the applied volumetric pump rate and areal coating rate. Unlike in self-metered coating methods such as blade- and bar coating, the slot-die does not influence the thickness of the wet coated layer via any form of destructive physical contact or scraping.
Often co-extrusion is used to apply one or more layers on top of a base material to obtain specific properties such as UV-absorption, texture, oxygen permeation resistance, or energy reflection. A common post-extrusion process for plastic sheet stock is thermoforming , where the sheet is heated until soft (plastic), and formed via a mold into a ...
Before drawing, polymer melt is pushed through a die with a large number of small holes, known as a spinneret. Typically, the fibers are air cooled without any need for curing. If curing is needed, two methods are available: dry and wet spinning. In wet spinning, the polymer is dissolved and extruded through a spinneret into a chemical bath.
2 + 1 ⁄ 2-D is used for differentiating a 3D process, like for example injection moulding, casting or forging, as well as 2D processes like plastics extrusion, extrusion, drawing or dipping from other processes, like for example microextrusion, overmoulding, etc.
In 2016, developments in multi-material printing have enabled material extrusion printers to utilize ceramic-based support materials, designed for easy removal. [8] This advancement significantly facilitates the creation of complex geometries, as the support material can be effortlessly broken off after printing.
Robocasting (also known as robotic material extrusion [1]) is an additive manufacturing technique analogous to Direct Ink Writing and other extrusion-based 3D-printing techniques in which a filament of a paste-like material is extruded from a small nozzle while the nozzle is moved across a platform. [2]