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Semi-solid metal casting (SSM) is a near net shape variant of die casting. [1] The process is used today with non-ferrous metals, such as aluminium, copper, [2] and magnesium. It can work with higher temperature alloys that lack suitable die materials. The process combines the advantages of casting and forging.
Low-temperature, fairly free flowing. Narrow melting range. For ferrous and non-ferrous metals. For copper alloys, brass, nickel silver, bronze, mild steel, stainless steel, nickel, and Monel. Cadmium-free substitute of BAg-2a. Moderate liquation, but can be exploited for bridging larger gaps. Pale yellow color. 30: 30: 40: Ag 45 Cu 30 Zn 25 ...
Forging temperature is the temperature at which a metal becomes substantially more soft, but is lower than the melting temperature, such that it can be reshaped by forging. [1] Bringing a metal to its forging temperature allows the metal's shape to be changed by applying a relatively small force, without creating cracks.
Brazing practice. Brazing is a metal-joining process in which two or more metal items are joined by melting and flowing a filler metal into the joint, with the filler metal having a lower melting point than the adjoining metal.
Steel castings are used when iron castings cannot deliver enough strength or shock resistance. [1] Examples of items that are steel castings include: hydroelectric turbine wheels, forging presses, gears, railroad truck frames, valve bodies, pump casings, mining machinery, marine equipment, turbocharger turbines and engine cylinder blocks. [1]
In the case of ferrous metals, such as steel, annealing is performed by heating the material (generally until glowing) for a while and then slowly letting it cool to room temperature in still air. Copper , silver and brass can be either cooled slowly in air, or quickly by quenching in water. [ 1 ]
Direct Chill casting is a method for the fabrication of cylindrical or rectangular solid ingots from non-ferrous metals, especially Aluminum, Copper, Magnesium and their alloys. The original ingots are usually further processed by other methods (rolling, forging, etc.). More than half of global aluminum production uses the Direct Chill casting ...
A forge is the traditional metalsmith's hearth for heating metal while forging; Soaking pits are large heated chambers, typically in-ground, where steel slabs are reheated before rolling; Another class of furnaces isolate the material from the surrounding atmosphere and contaminants, enabling advanced heat treatments and other techniques:
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