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To create foam latex, a liquid latex base is mixed with various additives and whipped into a foam, then poured or injected into a mold and baked in an oven to cure.The main components of foam latex are the latex base, a foaming agent (to help it whip into a froth), a gelling agent (to convert the liquid foam into a gel), and a curing agent (to turn the gelled foam latex into a solid when baked).
Liquid latex is usually made of 33% latex, 66% water, and less than 1% ammonia (to increase its shelf life and to control the pH of the solution). Liquid latex is sold in volumes ranging from 2 ounces to 1 gallon, and its consistency is similar to latex house paint.
The Talalay process is a method of producing molded pieces of latex foam rubber. A liquid latex rubber base is introduced to a closed mold and is then vacuumed of air. The mold is then frozen to stabilize the cell structure. Carbon dioxide gas is introduced and the mold is heated to cure the rubber.
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Latex foam may refer to: Foam latex , a lightweight form of latex created from liquid latex Foam rubber , rubber that has been manufactured with a foaming agent to create an air-filled matrix structure
The trees drip latex for about four hours, stopping as latex coagulates naturally on the tapping cut, thus blocking the latex tubes in the bark. Tappers usually rest and have a meal after finishing their tapping work and then start collecting the liquid "field latex" at about midday.
A foaming agent is a material such as a surfactant or a blowing agent that facilitates the formation of foam.A surfactant, when present in small amounts, reduces surface tension of a liquid (reduces the work needed to create the foam) or increases its colloidal stability by inhibiting coalescence of bubbles. [1]
The bubble/foam-making process is irreversible and endothermic, i.e. it needs heat (e.g. from a melt process or the chemical exotherm due to cross-linking), to volatilize a liquid blowing agent. However, on cooling process, the blowing agent will condense, which is a reversible process.