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Close up of the roll bender jig. The plastic deformation of the bar is retained throughout the process. However, the elastic deformation is reversed as a section of bar leaves the area between the rollers. This spring-back needs to be compensated in adjusting the middle roller to achieve a desired radius.
Illustration of a Jim crow from A Textbook on Civil Engineering — International Correspondence Schools published in 1899 by the Colliery Engineer Company.. A jim crow or rail bender is a tool for bending rails, consisting of a U-shaped or V-shaped armature with a hefty screw rod in its axis.
An example of a jig is when a key is duplicated; the original is used as a jig so the new key can have the same path as the old one. Since the advent of automation and computer numerical controlled (CNC) machines, jigs are often not required because the tool path is digitally programmed and stored in memory. Jigs may be made for reforming plastics.
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It can be also called a “roll bending machine”, “plate bending machine” or “rolling machine”. There are different kinds of technology to roll the metal plate: Four-roller machines have a top roll, the pinching roll, and two side rolls. The flat metal plate is placed in the machine on either side and "pre-bent" on the same side.
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Bending A chimney starter, a sample product of bending. Bending is a manufacturing process that produces a V-shape, U-shape, or channel shape along a straight axis in ductile materials, most commonly sheet metal. [1] Commonly used equipment include box and pan brakes, brake presses, and other specialized machine presses.
A jig grinder is a machine tool used for grinding complex shapes and holes where the highest degrees of accuracy and finish are required. The jig grinder is very similar to a jig borer , in that the table positioning and spindles are very accurate (far more so than a manual milling machine or lathe ).
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