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A boiler explosion is a catastrophic failure of a boiler. There are two types of boiler explosions. One type is a failure of the pressure parts of the steam and water sides. There can be many different causes, such as failure of the safety valve, corrosion of critical parts of the boiler, or low water level.
The tubes must be clean enough to allow passage of the probe: deposits of debris, rust, or scale may have to be removed by chemicals or pressure washing. In water-tube boilers , the tubes may be examined from the outside when the boiler is shut down, often using ultrasonic testing .
A high pressure watertube boiler [1] (also spelled water-tube and water tube) is a type of boiler in which water circulates in tubes heated externally by fire. Fuel is burned inside the furnace , creating hot gas which boils water in the steam-generating tubes.
The most common failure seen in the last 20 years is pitting corrosion in cold water tubes, also known as Type 1 pitting. These failures are usually the result of poor commissioning practice although a significant number are initiated by flux left in the bore after assembly of soldered joints. [ 1 ]
A fire-tube boiler is a type of boiler invented in 1828 by Mark Seguin, [1] in which hot gases pass from a fire through one or more tubes running through a sealed container of water. The heat of the gases is transferred through the walls of the tubes by thermal conduction , heating the water and ultimately creating steam .
A tube damaged by caustic embrittlement. White caustic deposits can be seen inside. As water evaporates in the boiler, the concentration of sodium carbonate increases in the boiler. In high pressure boilers, sodium carbonate is used in softening of water by
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Internally rifled boiler tubes are used to evaporate water into steam inside boilers of thermal power plants. Because of their internally rifled shape, they are more efficient. The boiling crisis takes place later, thus allowing for greater heat transfer between the pipe and the fluid inside the pipe.
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