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Acceptable phosphate concentrations decrease from 140 mg/L in low pressure boilers to less than 40 mg/L at pressures above 1,500 pounds per square inch (10,000 kPa). Recommended alkalinity similarly decreases from 700 mg/L to 200 mg/L over the same pressure range. Foaming problems are more common with high alkalinity. [8]
These water treatments often include compounds forming a sludge to entrap such particles; and boilers intended for such water treatment include a structure called a mud drum at the lowest part of the boiler. Bottom blowdown involves periodically opening valves in the mud drum to allow boiler pressure to force accumulated sludge out of the boiler.
The first edition of the Boiler and Pressure Vessel Code, known as the 1914 edition, was a single 114-page volume. [ 6 ] [ 7 ] It developed over time into the ASME Boiler and Pressure Vessel code, which today has over 92,000 copies in use, in over 100 countries around the world. [ 5 ]
Boiler water is treated to prevent scaling, corrosion, foaming, and priming. Chemicals are put into boiler water through the chemical feed tank to keep the water within chemical range. These chemicals are mostly oxygen scavengers and phosphates. The boiler water also has frequent blowdowns in order to keep the chloride content down.
Under pressure the boiler strained to reach, as nearly as possible, the circular cross-section. Because the double-thickness overlap was stronger than the surrounding metal, the repeated bending and release caused by the variations in boiler pressure caused internal cracks, or grooves (deep pitting), along the length of the joint.
A boiler with both steam drum and mud/water drum is called a bi-drum boiler and a boiler with only a steam drum is called a mono-drum boiler. The bi-drum boiler construction is normally intended for low pressure-rating boiler while the mono-drum is mostly designed for higher pressure-rating. [1]
A primitive "kettle" where a fire heats a partially filled water container from below. 18th century Haycock boilers generally produced and stored large volumes of very low-pressure steam, often hardly above that of the atmosphere. These could burn wood or most often, coal. Efficiency was very low. Flued boiler
In water tube boilers, the way the water is recirculated inside the boiler before becoming steam can be described as either natural circulation or forced circulation. In a water tube boiler, the water is recirculated inside until the vapor pressure of the water overcomes the vapor pressure inside the stream drum and becomes saturated steam.
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