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Semi-solid metal casting (SSM) is a near net shape variant of die casting. [1] The process is used today with non-ferrous metals, such as aluminium, copper, [2] and magnesium. It can work with higher temperature alloys that lack suitable die materials. The process combines the advantages of casting and forging.
Much of the annual production of ductile iron is in the form of ductile iron pipe, used for water and sewer lines. It competes with polymeric materials such as PVC , HDPE , LDPE and polypropylene , which are all much lighter than steel or ductile iron; being softer and weaker, these require protection from physical damage.
Steel castings are used when iron castings cannot deliver enough strength or shock resistance. [1] Examples of items that are steel castings include: hydroelectric turbine wheels, forging presses, gears, railroad truck frames, valve bodies, pump casings, mining machinery, marine equipment, turbocharger turbines and engine cylinder blocks. [1]
The iron cycle is an important component of the terrestrial ecosystems. The ferrous form of iron, Fe 2+, is dominant in the Earth's mantle, core, or deep crust.The ferric form, Fe 3+, is more stable in the presence of oxygen gas. [22]
Ferrous metallurgy is the metallurgy of iron and its alloys. The earliest surviving prehistoric iron artifacts, from the 4th millennium BC in Egypt , [ 1 ] were made from meteoritic iron-nickel . [ 2 ]
Metallurgy derives from the Ancient Greek μεταλλουργός, metallourgós, "worker in metal", from μέταλλον, métallon, "mine, metal" + ἔργον, érgon, "work" The word was originally an alchemist's term for the extraction of metals from minerals, the ending -urgy signifying a process, especially manufacturing: it was discussed in this sense in the 1797 Encyclopædia ...
Non-metallic inclusions that arise because of different reactions during metal production are called natural or indigenous. They include oxides, sulfides, nitrides and phosphides. Apart from natural inclusions there are also parts of slag, refractories, material of a casting mould (the material the metal contacts during production) in the metal ...
Extractive metallurgy is a branch of metallurgical engineering wherein process and methods of extraction of metals from their natural mineral deposits are studied. The field is a materials science, covering all aspects of the types of ore, washing, concentration, separation, chemical processes and extraction of pure metal and their alloying to suit various applications, sometimes for direct ...