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The splice of the copper pigtail to the existing aluminum wire can be accomplished with special crimp connectors, special miniature lug-type connectors, or approved twist-on connectors (with special installation procedures). Pig-tailing generally saves time and money, and is possible as long as the wiring itself is not damaged.
Twist-on wire connectors are not generally recommended for use with aluminum wire in the United States. [1] The U.S. Consumer Product Safety Commission disapproves wire nuts for aluminum wire; instead, special crimp connectors are called for, and as of 2011 the CPSC asserted qualified, second-preference approval of a certain kind of screw ...
A copper strip is formed into the shape of a cylinder, while it is being wrapped around an aluminum core and the edges of the copper strip are welded together. The assembly is then pulled through a die, where the cladded wire is squeezed and stretched while also improving the bonding between the copper and the aluminum core. [1]
Revised standards for wire materials and wiring devices (such as the CO/ALR "copper-aluminium-revised" designation) were developed to reduce these problems. While larger sizes are still used to feed power to electrical panels and large devices, aluminium wiring for residential use has acquired a poor reputation and has fallen out of favour.
Copper interconnects are used in integrated circuits to reduce propagation delays and power consumption. Since copper is a better conductor than aluminium, ICs using copper for their interconnects can have interconnects with narrower dimensions, and use less energy to pass electricity through them. Together, these effects lead to ICs with ...
By the late 1990s, the high resistivity of aluminum, coupled with the narrow widths of the interconnect structures forced by continuous feature size downscaling, resulted in prohibitively high resistance in interconnect structures. This forced aluminum's replacement by copper interconnects.
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