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Electrogalvanizing is a process in which a layer of zinc is bonded to steel to protect against corrosion, enhance adhesion, or give an aesthetic appeal.The process involves electroplating, running a current of electricity through a saline-/zinc-based electrolytic solution with a zinc anode and steel cathode.
Bethanization is a process patented by the Bethlehem Steel Company to protect steel from corrosion by plating it with zinc, [1] a process similar to electrogalvanization.In advertising materials, Bethlehem Steel claimed the process was more effective than hot dip galvanization, the most common means of using zinc to protect steel.
Zinc is considered a reliable material, but is not suitable for use at higher temperatures, as it tends to passivate (the oxide layer formed shields from further oxidation); if this happens, current may cease to flow and the anode stops working. [10] Zinc has a relatively low driving voltage, which means in higher-resistivity soils or water it ...
Brush electroplating has several advantages over tank plating, including portability, the ability to plate items that for some reason cannot be tank plated (one application was the plating of portions of very large decorative support columns in a building restoration), low or no masking requirements, and comparatively low plating solution ...
Galvanization (also spelled galvanisation) [1] is the process of applying a protective zinc coating to steel or iron, to prevent rusting. The most common method is hot-dip galvanizing, in which the parts are coated by submerging them in a bath of hot, molten zinc. [citation needed]
Zinc is rarely anodized, but a process was developed by the International Lead Zinc Research Organization and covered by MIL-A-81801. [17] A solution of ammonium phosphate, chromate and fluoride with voltages of up to 200 V can produce olive green coatings up to 80 μm thick. [17] The coatings are hard and corrosion resistant.
Certain metals, such as zinc, may become embrittled from the hydrogen gas which is evolved at the cathode. The anodic process avoids this effect since oxygen is being generated at the anode. The major advantages that are normally touted for the cathodic processes are: Higher levels of corrosion protection are possible.
Immersion zinc plating is an electroless (non-electrolytic) coating process that deposits a thin layer of zinc on a less electronegative metal, by immersion in a solution containing a zinc or zincate ions, Zn(OH) 2− 4. A typical use is plating aluminum with zinc prior to electrolytic or electroless nickel plating.