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Binder jet 3D printing, known variously as "powder bed and inkjet" and "drop-on-powder" printing, is a rapid prototyping and additive manufacturing technology for making objects described by digital data such as a CAD file. Binder jetting is one of the seven categories of additive manufacturing processes according to ASTM and ISO. [1]
This furnace adheres to a material-specific profile, depending on the material used. Initially, it burns away any remaining binder. Subsequently, it consolidates the metal powder, transforming it into a fully dense, finished metal part. The sintering process is integral as it ensures that the part attains its required mechanical properties. [3]
Sintering or frittage is the process of compacting and forming a solid mass of material by pressure [1] or heat [2] without melting it to the point of liquefaction. Sintering happens as part of a manufacturing process used with metals, ceramics, plastics, and other materials. The atoms/molecules in the sintered material diffuse across the ...
An SLS machine being used at the Centro de Pesquisas Renato Archer in Brazil.. Selective laser sintering (SLS) is an additive manufacturing (AM) technique that uses a laser as the power and heat source to sinter powdered material (typically nylon or polyamide), aiming the laser automatically at points in space defined by a 3D model, binding the material together to create a solid structure.
Selective heat sintering (SHS) is a type of additive manufacturing process. It works by using a thermal printhead to apply heat to layers of powdered thermoplastic.When a layer is finished, the powder bed moves down, and an automated roller adds a new layer of material which is sintered to form the next cross-section of the model.
Computer-aided design (CAD) model used for 3D printing. The manual modeling process of preparing geometric data for 3D computer graphics is similar to plastic arts such as sculpting. 3D scanning is a process of collecting digital data on the shape and appearance of a real object, creating a digital model based on it.
The ASTM International F42 standards committee has grouped selective laser melting into the category of "laser sintering", although this is an acknowledged misnomer because the process fully melts the metal into a solid homogeneous fully dense mass, unlike selective laser sintering (SLS) which is a true sintering process. Another name for ...
Iron powder is commonly used for sintering. Powder metallurgy (PM) is a term covering a wide range of ways in which materials or components are made from metal powders.PM processes are sometimes used to reduce or eliminate the need for subtractive processes in manufacturing, lowering material losses and reducing the cost of the final product. [1]