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Copper extraction refers to the methods used to obtain copper from its ores. The conversion of copper ores consists of a series of physical, chemical, and electrochemical processes. Methods have evolved and vary with country depending on the ore source, local environmental regulations, and other factors. [1]
At the San Manuel Mine [11] in the US state of Arizona, ISL was initially used by collecting the resultant solution underground but in 1995 this was converted to a well-to-well recovery method which was the first large scale implementation of that method. This well-to-well method has been proposed for other copper deposits in Arizona.
Copper is precipitated as its sulfide as a means to purify nickel leachates. Cementation is the conversion of the metal ion to the metal by a redox reaction. A typical application involves addition of scrap iron to a solution of copper ions. Iron dissolves and copper metal is deposited. Solvent Extraction; Ion exchange; Gas reduction.
The copper is extracted from the solvent with strong aqueous acid which then deposits pure copper onto cathodes using an electrolytic procedure (electrowinning). SX/EW processing is best known for its use by the copper industry, where it accounts for 20% of worldwide production, but the technology is also successfully applied to a wide range of ...
This method is an acid heap leaching method like that of the copper method in that it utilises sulfuric acid instead of cyanide solution to dissolve the target minerals from crushed ore. The amount of sulfuric acid required is much higher than for copper ores, as high as 1,000 kg of acid per tonne of ore, but 500 kg is more common.
Electrorefining copper. Electrowinning is the oldest industrial electrolytic process. The English chemist Humphry Davy obtained sodium metal in elemental form for the first time in 1807 by the electrolysis of molten sodium hydroxide. Electrorefining of copper was first demonstrated experimentally by Maximilian, Duke of Leuchtenberg in 1847. [2]
Biohydrometallurgy is a technique in the world of metallurgy that utilizes biological agents (bacteria) to recover and treat metals such as copper. Modern biohydrometallurgy advances started with the bioleaching of copper more efficiently in the 1950s [ 1 ]
It has been described as "the single most important operation used for the recovery and upgrading of sulfide ores". [1] The development of froth flotation has improved the recovery of valuable minerals, such as copper- and lead-bearing minerals. Along with mechanized mining, it has allowed the economic recovery of valuable metals from much ...