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However, energy input can also be monitored by controlling overall temperature, molten polymer temperature, or molten polymer pressure. [4] A control box takes electrical power from a generator and converts it into an appropriate voltage and current for electrofusion joining. This provides consistent energy input for each application.
Aluminium alloys are often used due to their high strength-to-weight ratio, corrosion resistance, low cost, high thermal and electrical conductivity.There are a variety of techniques to join aluminium including mechanical fasteners, welding, adhesive bonding, brazing, soldering and friction stir welding (FSW), etc. Various techniques are used based on the cost and strength required for the joint.
The bonding temperature can be lowered using a higher applied pressure and vice versa, considering that high pressure increases the chances of damage to the structural material or the films. [8] The bonding process itself takes place in a vacuum or forming gas environment, e.g. N 2. [10]
Induction heating is a non contact heating process which uses the principle of electromagnetism induction to produce heat in a work-piece. In this case thermal expansion is used in a mechanical application to fit parts over one another, e.g. a bushing can be fitted over a shaft by making its inner diameter slightly smaller than the diameter of the shaft, then heating it until it fits over the ...
For deep draw and complex shapes, and for the avoidance of spring-back, an aluminium hot stamping process (Hot Form Quench) can be used, which forms a blank at a elevated temperature (~ 550 C) in a cooled die, leaving a part in W-temper condition before artificial aging to the T6 full strength state.
Silver, although it is the least resistive metal known, has a high density and performs similarly to copper by this measure, but is much more expensive. Calcium and the alkali metals have the best resistivity-density products, but are rarely used for conductors due to their high reactivity with water and oxygen (and lack of physical strength).
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