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A related process, flux-cored arc welding (FCAW), uses similar equipment but uses wire consisting of a steel electrode surrounding a powder fill material. This cored wire is more expensive than the standard solid wire and can generate fumes and/or slag, but it permits even higher welding speed and greater metal penetration.
Arc welding is a welding process that is used to join metal to metal by using electricity to create enough heat to melt metal, and the melted metals, when cool, result in a binding of the metals. It is a type of welding that uses a welding power supply to create an electric arc between a metal stick ("electrode") and the base material to melt ...
Gas metal arc welding (GMAW), sometimes referred to by its subtypes metal inert gas (MIG) and metal active gas (MAG) is a welding process in which an electric arc forms between a consumable MIG wire electrode and the workpiece metal (s), which heats the workpiece metal (s), causing them to fuse (melt and join).
Gas tungsten arc welding (GTAW, also known as tungsten inert gas welding or TIG, and heliarc welding when helium is used) is an arc welding process that uses a non-consumable tungsten electrode to produce the weld. The weld area and electrode are protected from oxidation or other atmospheric contamination by an inert shielding gas (argon or ...
Two pointed electrodes apply pressure and current to two or more thin workpieces. Automobile industry, Aerospace industry. Resistance seam welding [6] 22. RSEW. Two wheel-shaped electrodes roll along workpieces, applying pressure and current. Aerospace industry, steel drums, tubing. Projection welding. 23.
Shielded metal arc welding (SMAW), also known as manual metal arc welding (MMA or MMAW), flux shielded arc welding[1] or informally as stick welding, is a manual arc welding process that uses a consumable electrode covered with a flux to lay the weld. An electric current, in the form of either alternating current or direct current from a ...
Electron-beam welding (EBW) is a fusion welding process in which a beam of high-velocity electrons is applied to two materials to be joined. The workpieces melt and flow together as the kinetic energy of the electrons is transformed into heat upon impact. EBW is often performed under vacuum conditions to prevent dissipation of the electron beam.
While welding thicker pieces, in laying others than root run, and using filler metal, the force of plasma jet is reduced by suitably controlling the amount of orifice gas. Plasma arc welding is an advancement over the GTAW process. This process uses a non-consumable tungsten electrode and an arc constricted through a fine-bore copper nozzle.
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