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Blow extrusion of plastic film. The manufacture of plastic film for products such as food packages, shopping bags, and continuous sheeting is achieved using a blown film line. [5] This process is the same as a regular extrusion process up until the die. There are three main types of dies used in this process: annular (or crosshead), spider, and ...
The coating window is a multivariable map of key process parameters, describing the range over which they can be applied together to achieve a defect-free film. Understanding the coating window behavior of a typical slot-die process enables operators to observe defects in a slot-die coated layer and intuitively determine a course of action for ...
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The polymer solution casting process utilizes a mandrel, or inner diameter mold, that is immersed in a tank of polymer solution or liquid plastic that has been specifically engineered for the process. Due to a combination of thermal and frictional properties, the polymer solution then forms a thin film around the mold. [1]
Die swell is an expansion of the melt as the pressure is released, and is dependent on polymer chemistry and die design. After curing, the solid, continuous part is drawn onto a take-up roller or cut into transportable lengths, depending on the type of part. This process may vary significantly depending on the type of die and extrusion process. [1]
In 1964, M.C. Flemmings used unbonded sand for the process. The first North American foundry to use evaporative-pattern casting was the Robinson Foundry at Alexander City , Alabama . General Motors ' first product using these processes was the 4.3 L, V-6 diesel cylinder head , which were made in 1981 at Massena , New York .
The process involves several key steps: Preparation of the Slurry: The raw material, typically ceramic powder, is mixed with solvents, dispersants, binders, plasticizers, and other additives to form a uniformly dispersed and stable slurry. [6] [7] Casting the Slurry: The slurry is then cast onto a flat surface using a tape casting machine.
A very rare heterogeneous process is the fiber acetate process, which is only used for the production of cellulose triacetate as an end product. In this process, the cellulose is suspended in a non-solvent (such as benzene) and esterified with acetic anhydride in the presence of perchloric acid as catalyst.