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Crimp tool for 0.14 mm 2 to 10 mm 2 (26–8 AWG) insulated and non-insulated ferrules. Crimping is a method of joining two or more pieces of metal or other ductile material by deforming one or both of them to hold the other. The bend or deformity is called the crimp. [1] [2] Crimping tools are used to create crimps.
MIL-DTL-5015 is a United States Military Standard which covers heavy-duty circular electrical connectors with soldered or crimped contacts. [1] They are used for both digital and analog signals, as well as power distribution, and are common in various fields, including defense, aerospace, and industrial machinery. [2]
Both quantitative and qualitative tests for solderability exist. [6] The two most common testing methods are the 'dip and look' method and wetting balance analysis.In both of these tests, the soldered pieces undergo an accelerated aging process before being tested for solderability, to take into consideration the time a component was in storage prior to mounting to final assembly.
Many plug and socket connectors are attached to a wire or cable by soldering conductors to electrodes on the back of the connector. Soldered joints in connectors are robust and reliable if executed correctly, but are usually slower to make than crimped connections. [ 1 ]
Soldering (US: / ˈ s ɒ d ər ɪ ŋ /; UK: / ˈ s oʊ l d ər ɪ ŋ /) is a process of joining two metal surfaces together using a filler metal called solder. The soldering process involves heating the surfaces to be joined and melting the solder, which is then allowed to cool and solidify, creating a strong and durable joint.
F-Crimp is a more mechanically robust crimp connection compared to the common barrel-crimp type readily available at retail locations (Radio Shack, Home Depot, etc.). It also has an optional second crimp section that crimps to the insulation, providing strain relief. Because of these characteristics, automobiles use F-Crimp almost exclusively.
Solder-bucket (or solder-cup) contacts have a cavity into which the stripped wire is inserted and hand-soldered. Insulation displacement contacts (IDCs) allow a ribbon cable to be forced onto sharp tines on the back of the contacts; this action pierces the insulation of all the wires simultaneously. This is a very quick means of assembly ...
A soldering iron stand keeps the iron away from flammable materials, and often also comes with a cellulose sponge and flux pot for cleaning the tip. Some soldering irons for continuous and professional use come as part of a soldering station, which allows the exact temperature of the tip to be adjusted, kept constant, and sometimes displayed.