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A casting defect is an undesired irregularity in a metal casting process. Some defects can be tolerated while others can be repaired, otherwise they must be eliminated. They are broken down into five main categories: gas porosity, shrinkage defects, mould material defects, pouring metal defects, and metallurgical defects.
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Cast iron is made from pig iron, which is the product of melting iron ore in a blast furnace. Cast iron can be made directly from the molten pig iron or by re-melting pig iron, [4] often along with substantial quantities of iron, steel, limestone, carbon (coke) and taking various steps to remove undesirable contaminants.
Molten metal before casting Casting iron in a sand mold. In metalworking and jewelry making, casting is a process in which a liquid metal is delivered into a mold (usually by a crucible) that contains a negative impression (i.e., a three-dimensional negative image) of the intended shape.
Solution of sodium polysulfide 2.5%, items must be submerged in the solution after color developing, wash, dry and wax or varnish colored object. [27] Brown for copper. Items are boiled in at least 3-day-old water solution of 12% copper sulfate, after color being developed, the material is washed, dried and waxed or varnished. [27] Black for iron
Gray iron, or grey cast iron, is a type of cast iron that has a graphitic microstructure. It is named after the gray color of the fracture it forms, which is due to the presence of graphite. [ 1 ] It is the most common cast iron and the most widely used cast material based on weight.
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These sparks are much shorter and thinner than the 300-series sparks. They are red to orange in color and do not fork. [2] 400-series stainless steel 400-series sparks are similar to 300-series sparks, but are slightly longer and have forks at the ends of the sparks. [2] Cast iron Cast iron has very short sparks that begin at the grinding wheel ...