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The Z-Mill or Sendzimir Mill is a machine for rolling steels. [1] [2] Unlike a traditional rolling mill this 20-high cluster mill configuration utilizes cascaded supporting rolls to apply force on the small work rolls in the center. This allows the application of a higher roll pressure without bending the work rolls, which would result in poor ...
It can be also called a “roll bending machine”, “plate bending machine” or “rolling machine”. There are different kinds of technology to roll the metal plate: Four-roller machines have a top roll, the pinching roll, and two side rolls. The flat metal plate is placed in the machine on either side and "pre-bent" on the same side.
For thin sheet metal with a thickness less than 200 μm (0.0079 in), [citation needed] the rolling is done in a cluster mill because the small thickness requires a small diameter rolls. [10] To reduce the need for small rolls pack rolling is used, which rolls multiple sheets together to increase the effective starting thickness.
A tandem rolling mill is a rolling mill used to produce wire and sheet metal. It is composed of two or more close-coupled [clarification needed] stands, and uses tension between the stands as well as compressive force from work rolls [clarification needed] to reduce the thickness of steel. It was first patented by Richard Ford in 1766 in England.
Roll forming is, among the manufacturing processes, one of the simplest. It typically begins with a large coil of sheet metal, between 1 inch (2.5 cm) and 20 inches (51 cm) in width, and 0.004 inches (0.10 mm) and 0.125 inches (3.2 mm) thick, supported on an uncoiler.
Roll bending may be done to both sheet metal and bars of metal. If a bar is used, it is assumed to have a uniform cross-section, but not necessarily rectangular, as long as there are no overhanging contours, i.e. positive draft. Such bars are often formed by extrusion. The material to be shaped is suspended between the rollers.
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