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Open hearth furnace workers at the Zaporizhstal steel mill in Ukraine taking a steel sample, c. 2012 Tapping open-hearth furnace, VEB Rohrkombinat Riesa, East Germany, 1982. An open-hearth furnace or open hearth furnace is any of several kinds of industrial furnace in which excess carbon and other impurities are burnt out of pig iron to produce ...
The reason for the limited use of high carbon steel is that it has extremely poor ductility and weldability and has a higher cost of production. The applications best suited for the high carbon steels is its use in the spring industry, farm industry, and in the production of wide range of high-strength wires. [10] [11]
Steel with a high carbon content will reach a much harder state than steel with a low carbon content. Likewise, tempering high-carbon steel to a certain temperature will produce steel that is considerably harder than low-carbon steel that is tempered at the same temperature. The amount of time held at the tempering temperature also has an effect.
The carbon content of steel is between 0.02% and 2.14% by weight for plain carbon steel (iron-carbon alloys). Too little carbon content leaves (pure) iron quite soft, ductile, and weak. Carbon contents higher than those of steel make a brittle alloy commonly called pig iron.
However, quenching certain steel too fast can result in cracking, which is why high-tensile steels such as AISI 4140 should be quenched in oil, tool steels such as ISO 1.2767 or H13 hot work tool steel should be quenched in forced air, and low alloy or medium-tensile steels such as XK1320 or AISI 1040 should be quenched in brine.
A coke oven at a smokeless fuel plant, Abercwmboi, South Wales, 1976. The industrial production of coke from coal is called coking. The coal is baked in an airless kiln, a "coke furnace" or "coking oven", at temperatures as high as 2,000 °C (3,600 °F) but usually around 1,000–1,100 °C (1,800–2,000 °F). [2]
Reduction of these emissions are expected to come from a shift in the main production route using cokes, more recycling of steel and the application of carbon capture and storage or carbon capture and utilization technology. In 2008, steel began trading as a commodity on the London Metal Exchange. At the end of 2008, the steel industry faced a ...
This causes carbon to diffuse into the surface of the steel. The depth of this high carbon layer depends on the exposure time, but 0.5mm is a typical case depth. Once this has been done the steel must be heated and quenched to harden this higher carbon 'skin'. Below this skin, the steel core will remain soft due to its low carbon content.