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Below is a comprehensive drill and tap size chart for all drills and taps: Inch, imperial, and metric, up to 36.5 millimetres (1.44 in) in diameter. In manufactured parts, holes with female screw threads are often needed; they accept male screws to facilitate the building and fastening of a finished assembly.
A few sizes are close enough to interchange for most purposes, such as 19 mm (close to 3 ⁄ 4 inch (19.05 mm)), 8 mm (close to 5 ⁄ 16 inch (7.94 mm)) and 4 mm (close to 5 ⁄ 32 inch (3.97 mm)). In reality, a wrench with a width across the flats of exactly 15 mm would fit too tightly to use on a bolt with a width across the flats of 15 mm.
Confusion can arise because each Whitworth hexagon was originally one size larger than that of the corresponding BSF fastener. This leads to instances where for example, a spanner marked 7 ⁄ 16 BSF is the same size as one marked 3 ⁄ 8 W. In both cases the spanner jaw width of 0.710 in, the width across the hexagon flat, is the same.
Below are some common spanner sizes for metric screw threads. Hexagonal (generally abbreviated to "hex") head widths (width across flats, spanner size) are for DIN 934 hex nuts and hex head bolts. Other (usually smaller) sizes may occur to reduce weight or cost, including the small series flange bolts defined in ISO 4162 which typically have ...
In the U.S., fractional inch and gauge drill bit sizes are in common use. In nearly all other countries, metric drill bit sizes are most common, and all others are anachronisms or are reserved for dealing with designs from the US. The British Standards on replacing gauge size drill bits with metric sizes in the UK was first published in 1959.
US tap and drill bit size and reference chart [7] Machine screw size Number of threads per inch (TPI) Major diameter Minor diameter Tap drills Clearance drill 75% thread for aluminum, brass, & plastics 50% thread for steel, stainless, & iron Close fit Free fit Drill size Decimal equiv. Drill size Decimal equiv. Drill size Decimal equiv. Drill size
Metric hexagon bolts, screws and nuts are specified, for example, in International Standards ISO 4014, ISO 4017, and ISO 4032. The following table lists the relationship given in these standards between the thread size and the maximum width across the hexagonal flats (wrench size):
Unified Coarse/Fine diameters and tap drill sizes (U.S. units) Unified Coarse/Fine tap drill sizes (U.S. units) Imperial Metric fastening size conversion charts; International Thread Standards; Conversion chart Whitworth/BSF/AF and metric Archived 2 May 2010 at the Wayback Machine; Spanner Jaw Sizes Additional information and spanner jaw size ...
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