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Sheet metal is metal formed into thin, flat pieces, usually by an industrial process. Thicknesses can vary significantly; extremely thin sheets are considered foil or leaf , and pieces thicker than 6 mm (0.25 in) are considered plate, such as plate steel, a class of structural steel .
In operations research, the cutting-stock problem is the problem of cutting standard-sized pieces of stock material, such as paper rolls or sheet metal, into pieces of specified sizes while minimizing material wasted.
When a specially shaped punch is used to create multiple usable parts from a sheet of material (i.e. the punched-out piece is the good piece), the process is known as blanking. In metal forging applications the work is often punched while hot, and this is called hot punching. Slugging is a type of metal-punching operation in which the action of ...
The selection criteria of all process parameters are governed by the sheet thickness and by the strength of the work-piece material being pierced. The punch/die clearance is a crucial parameter, which determines the load at the cutting edge of the tool, commonly known as point pressure. Excessive point pressure can accelerate tool wear.
A joggle bend in sheet metal (at top of image) and a hand joggling tool Joggling , [ 5 ] also known as joggle bending , is an offset bending process in which two opposite bends with equal angles are formed in a single action creating a small s-shape bend profile and an offset between the unbent face and the result flange that is typically less ...
Roll forming, also spelled roll-forming or rollforming, is a type of rolling involving the continuous bending of a long strip of sheet metal (typically coiled steel) into a desired cross-section. The strip passes through sets of rolls mounted on consecutive stands, each set performing only an incremental part of the bend, until the desired ...
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