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Fretting also occurs on virtually all electrical connectors subject to motion (e.g. a printed circuit board connector plugged into a backplane, i.e. SOSA/VPX). Commonly most board to board (B2B) electrical connectors are especially vulnerable if there is any relative motion present between the mating connectors. A mechanically rigid connection ...
For example, a common miniature D socket connector, which always fits inside a pin connector (Figure 3 is an example) when mated, is the closest shell surface to the pins. The dimensions of this inside surface determine whether a bent pin can reach a grounded shell, and the likelihood of that event, but these dimensions are not always published.
Semko 17 were 3/4-pin 3-phase connectors, with (4-pin) or without (3-pin) a neutral connector. Earth were provided via the shield. The connectors were available in different sizes, 16 A with rounded corners; 25 A and 63 A were rectangular. These connectors were used mainly in industrial and agricultural installations.
Surface corrosion is a risk for many metal parts in connectors, and can cause contacts to form a thin surface layer that increases resistance, thus contributing to heat buildup and intermittent connections. [14]
Galvanic corrosion (also called bimetallic corrosion or dissimilar metal corrosion) is an electrochemical process in which one metal corrodes preferentially when it is in electrical contact with another, in the presence of an electrolyte.
Cathodic protection (CP; / k æ ˈ θ ɒ d ɪ k / ⓘ) is a technique used to control the corrosion of a metal surface by making it the cathode of an electrochemical cell. [1] A simple method of protection connects the metal to be protected to a more easily corroded " sacrificial metal " to act as the anode .
The salt spray test (or salt fog test) is a standardized and popular corrosion test method, used to check corrosion resistance of materials and surface coatings.Usually, the materials to be tested are metallic (although stone, ceramics, and polymers may also be tested) and finished with a surface coating which is intended to provide a degree of corrosion protection to the underlying metal.
For given physical and mechanical material properties, parameters that govern the magnitude of electrical contact resistance (ECR) and its variation at an interface relate primarily to surface structure and applied load (Contact mechanics). [8]