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Gelcoats are modified resins which are applied to moulds in the liquid state. They are cured to form crosslinked polymers and are subsequently backed with thermoset polymer matrix composites which are often mixtures of polyester resin and fiberglass, or epoxy resin which is most commonly used with carbon fibre for higher specific strength.
The mold is a negative image of the component to be made, so the fiberglass will be applied inside the mold, rather than around it. As in the mold-making process, release agent is first applied to the mold. Colored gelcoat is then applied. Layers of fiberglass are then applied, using the same procedure as before.
Alternately, resin casting may be accomplished with a resin plus a nearly equal amount of a "hardener" liquid (as in many epoxy resin or polyester resin systems), which functionally contains a second polymer, for use in forming a final product plastic which is a copolymer. Copolymers contain two different alternating chemical entities in the ...
Sheet moulding compound (SMC) or sheet moulding composite is a ready to mould glass-fibre reinforced polyester material primarily used in compression moulding. [1] The sheet is provided in rolls weighing up to 1000 kg. Alternatively the resin and related materials may be mixed on site when a producer wants greater control over the chemistry and ...
Polyester resins are synthetic resins formed by the reaction of dibasic organic acids and polyhydric alcohols. Maleic anhydride is a commonly used raw material with diacid functionality in unsaturated polyester resins. [1] Unsaturated polyester resins are used in sheet moulding compound, bulk moulding compound and the toner of laser printers.
Resin—typically a 2-part thermoset polyester, vinyl, or epoxy—is mixed with its hardener and applied to the surface. Sheets of fiberglass matting are laid into the mold, then more resin mixture is added using a brush or roller. The material must conform to the mold, and air must not be trapped between the fiberglass and the mold.
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