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For both of these rules of thumb (85%/90% and major minus pitch), the tap drill size yielded is not necessarily the only possible one, but it is a good one for general use. The 85% and 90% rules works best in the range of 1 ⁄ 4 –1 in (6.4–25.4 mm), the sizes most important on many shop floors. Some sizes outside that range have different ...
For bits thicker than a minimum size such as 1 ⁄ 8-inch (3.175 mm), they are available in fixed lengths such as 6, 8, 12 or 18 inches (152, 203, 305 or 457 mm) rather than the progressive lengths of jobber drills.
Bits also differ by the diameter of their shank, with 1 ⁄ 2-inch, 12 mm, 10 mm, 3 ⁄ 8-inch, 8 mm and 1 ⁄ 4-inch and 6 mm shanks (ordered from thickest to thinnest) being the most common. Half-inch bits cost more but, being stiffer, are less prone to vibration (giving smoother cuts) and are less likely to break than the smaller sizes.
On a wood router (a hand-held or table-mounted power tool used in woodworking), the collet is what holds the bit in place. In the U.S. it is generally for 0.25 or 0.5 inches (6.4 or 12.7 mm) bits, while in Europe bits are most commonly 6, 8 or 12 mm (0.24, 0.31 or 0.47 in).
Bits are commonly available in sizes from 8–50 mm (0.3–2.0 in) diameter. Sawtooth bits are available up to 100 mm (4 in) diameter. Originally the Forstner bit was very successful with gunsmiths because of its ability to drill an exceedingly smooth-sided hole. [citation needed]
Burrs are a rotary analog to files that cut linearly (hence their alternate name, rotary files). They share many similarities with endmills and router bits, with the notable distinction that the latter typically have their toolpaths dictated by the machine, while burrs are frequently operated in a freehand manner.
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