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The soft ballistic panels are produced in five different sizes (S-XXL), which are installed into their respective pocket on the OTV carrier shell. The Interceptor armor also has a PALS webbing grid on the front of the vest which accommodate the same type of pockets used in the modular lightweight load-carrying equipment ( MOLLE ) backpack/carry ...
A US Army soldier wearing MOLLE gear Universal Camouflage Pattern. Modular Lightweight Load-Carrying Equipment, or MOLLE (pronounced / ˈ m ɒ l. l iː / MOL-lee), is the current generation of load-bearing equipment used by a number of NATO armed forces, especially the British Army and the United States Army since the late 1990s.
The PALS grid is easily visible in this image of the US Marine Corps' Interceptor Body Armor; note the pouches attached to the system in the background (2005). The Pouch Attachment Ladder System or PALS is a grid of webbing invented and patented by United States Army Natick Soldier Research, Development and Engineering Center used to attach smaller equipment onto load-bearing platforms, such ...
The two major modifications have been the slant of the magazine pouches inward, for easier removal of small arms magazines, and the exchange of the fabric panels, which retained body heat, both situated on the front and back, with lighter mesh panels. The IIFS has been phased out in the United States Armed Forces, and has been replaced with MOLLE.
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The soft kevlar panels have been tested to stop 9 mm 124 grain full metal jacket bullets at 1,400 ft/s (426 m/s) with minimal deformation and has a V-50 of roughly 1,525 ft/s (465 m/s). This means that the bullet has to be traveling faster than 1,525 ft/s (465 m/s) for it to have more than a 50% chance of breaking through the soft armor panel.
It is constructed of nylon duck and webbing with polyester sheet stiffeners in the front, rear and lid of the small arms ammunition case. Each cartridge magazine is held in place by means of 3 ⁄ 4-inch (1.9 cm) wide webbing spacers which cross the top of the small arms ammunition case. The lid is closed by means of a plastic latch.
Aluminium foam sandwich (AFS) is a sandwich panel product which is made of two metallic dense face sheets and a metal foam core made of an aluminium alloy. AFS is an engineering structural material owing to its stiffness-to-mass ratio and energy absorption capacity ideal for application such as the shell of a high-speed train .
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