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A wire-cut EDM machine using the CNC drawing plotter and optical line follower techniques was produced in 1974. Dulebohn later used the same plotter CNC program to directly control the EDM machine, and the first CNC EDM machine was produced in 1976. [10] Commercial wire EDM capability and use has advanced substantially during recent decades. [11]
Electrical discharge machining (or EDM) is one of the most accurate manufacturing processes available for creating complex or simple shapes and geometries within parts and assemblies. A machining method typically used for hard metals, EDM makes it possible to work with metals for which traditional machining techniques are ineffective.
Electrochemical machining, as a technological method, originated from the process of electrolytic polishing offered already in 1911 by a Russian chemist E. Shpitalsky. [3] As far back as 1929, an experimental ECM process was developed by W.Gussef, although it was 1959 before a commercial process was established by the Anocut Engineering Company.
For example, a workpiece may require a specific outside diameter. A lathe is a machine tool that can create that diameter by rotating a metal workpiece so that a cutting tool can cut metal away, creating a smooth, round surface matching the required diameter and surface finish. A drill can remove the metal in the shape of a cylindrical hole.
This is an accepted version of this page This is the latest accepted revision, reviewed on 28 January 2025. Manufacturing processes This section does not cite any sources.
A high-purity (≥99.9998%) aluminium bar that has been etched to reveal the component crystallites. Chemical milling or industrial etching is the subtractive manufacturing process of using baths of temperature-regulated etching chemicals to remove material to create an object with the desired shape.
Electron-beam machining (EBM) is a process where high-velocity electrons concentrated into a narrow beam that are directed towards the work piece, creating heat and vaporizing the material. EBM can be used for very precise cutting or boring of a wide variety of metals.
The grinding operation is combined with EDM for several reasons. For example, according to Modern Machine Shop, [citation needed] the combination allows a higher material removal rate and is therefore more cost effective. Also, the EDM process slightly affects the surface finish. Grinding is used on the affected area to provide a finer final ...
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