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An induction furnace is an electrical furnace in which the heat is applied by induction heating of metal. [ 1 ] [ 2 ] [ 3 ] Induction furnace capacities range from less than one kilogram to one hundred tons, and are used to melt iron and steel , copper , aluminum , and precious metals .
A metallurgical furnace, often simply referred to as a furnace when the context is known, is an industrial furnace used to heat, melt, or otherwise process metals. Furnaces have been a central piece of equipment throughout the history of metallurgy ; processing metals with heat is even its own engineering specialty known as pyrometallurgy .
The liquid metal formed in either furnace is too conductive to form an effective heat-generating resistance. Amateurs have constructed a variety of arc furnaces, often based on electric arc welding kits contained by silica blocks or flower pots. Though crude, these simple furnaces can melt a wide range of materials, create calcium carbide, and ...
Induction heating of 25 mm metal bar using 15 kW at 450 kHz. Keeping silicon in crucible molten at 2,650 °F (1,450 °C) for Czochralski crystal growth, 1956.. Induction heating allows the targeted heating of an applicable item for applications including surface hardening, melting, brazing and soldering, and heating to fit.
The Submerged-arc furnace for phosphorus production is a particular sub-type of electric arc furnace used to produce phosphorus and other products. Submerged arc furnaces are mainly used for the production of ferroalloys. The nomenclature submerged means that the furnace's electrodes are buried deep in the furnace burden.
Induction heating is a non contact heating process which uses the principle of electromagnetic induction to produce heat inside the surface layer of a work-piece. By placing a conductive material into a strong alternating magnetic field, electric current can be made to flow in the material thereby creating heat due to the I 2 R losses in the material.
Vacuum induction melting (VIM) utilizes electric currents to melt metal within a vacuum. The first prototype was developed in 1920. [1] Induction heating induces eddy currents within conductors. Eddy currents create heating effects to melt the metal. [2] Vacuum induction melting has been used in both the aerospace and nuclear industries. [2]
When the metal level is sufficiently high, the cupola tender opens the "tap hole" to let the metal flow into a ladle or other container to hold the molten metal. When enough metal is drawn off the "tap hole" is plugged with a refractory plug made of clay. [8] The cupola tender observes the furnace through the sight glass or peep hole in the ...
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