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AlSi10Mg is a lightweight, high-strength aluminium alloy that is widely used in the aerospace, automotive, and medical industries. Its unique combination of aluminium, silicon, and magnesium makes it an ideal material for additive manufacturing processes, such as 3D printing.
An example of how 3D printing can be included in the design process is automotive design. [19] There, it is necessary to quickly test and verify a prototype to get the design approved for production. The reduced post-processing steps induced by the multi-material 3D printing technology result in a shorter fabrication time.
This technology was first developed at the Massachusetts Institute of Technology and patented in 1993. In 1996, the ExOne Company was granted an exclusive field-of-use patent for the technology, [2] while Z Corporation, which was later acquired by 3D Systems, [3] obtained a non-exclusive patent for use of the technology for metal casting purposes. [4]
3D printing, or additive manufacturing, is the construction of a three-dimensional object from a CAD model or a digital 3D model. [1] [2] [3] It can be done in a variety of processes in which material is deposited, joined or solidified under computer control, [4] with the material being added together (such as plastics, liquids or powder grains being fused), typically layer by layer.
In the United States, the Hill Air Force base is using 3D printed parts in repair of fighter jets. [76] Higher education has proven to be a major buyer of desktop and professional 3D printers. [77] Significant desktop 3D printer purchases by both K-12 and universities helped sustain a desktop 3D printer market that had problems in 2015–2016. [78]
At the 2017 Consumer Electronics Show, Markforged unveiled the Metal X, which is a 3D printer capable of 3D printing metal parts at a low cost, under $100k. [8] The process has been referred to as ADAM (Atomic Diffusion Additive Manufacturing) technology and it has an in-process laser inspection for dimensional accuracy. [5]
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Printing: The process begins with printing the part using a filament containing metal powder bound in plastic. This filament, similar to that used in conventional FFF printers, is infused with metal. The printer deposits the metal-infused filament layer by layer, building up the shape of the part. These printed parts are referred to as "green ...