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Forging a nail. Valašské muzeum v přírodě, Czech Republic. Forging is one of the oldest known metalworking processes. [1] Traditionally, forging was performed by a smith using hammer and anvil, though introducing water power to the production and working of iron in the 12th century allowed the use of large trip hammers or power hammers that increased the amount and size of iron that could ...
Bar stock, also (colloquially) known as blank, slug or billet, [1] is a common form of raw purified metal, used by industry to manufacture metal parts and products. Bar stock is available in a variety of extrusion shapes and lengths. The most common shapes are round (circular cross-section), rectangular, square and hexagonal.
A billet is a length of metal that has a round or square cross-section, with an area less than 36 in 2 (230 cm 2). Billets are created directly via continuous casting or extrusion or indirectly via hot rolling an ingot or bloom. [1] [2] [4] Billets are further processed via profile rolling and drawing. Final products include bar stock and wire. [3]
Cast iron is iron that contains between 2.0% to 6% carbon by weight. There is so much carbon present that the hardness cannot be switched off. Hence, cast iron is a brittle metal, which can break like glass. Cast iron cannot be forged without special heat treatment to convert it to malleable iron. [3]
The anvil serves as a workbench to the blacksmith, where the metal to be forged is worked. Anvils may seem clunky and heavy, but they are a highly refined tool carefully shaped to suit a blacksmith's needs. Anvils are made of cast or wrought iron with a tool steel face welded on or of a single piece of cast or forged tool steel. Some anvils are ...
Where iron and steel are plentiful this method is frequently used as it requires less time. In places and times where iron and steel have been more rare and valuable stock removal has not been used except as part of the finishing process. In most techniques, the basic materials, generally iron and/or steel, are shaped into a bar or billet first.
A bloomery is a type of metallurgical furnace once used widely for smelting iron from its oxides. The bloomery was the earliest form of smelter capable of smelting iron. Bloomeries produce a porous mass of iron and slag called a bloom. The mix of slag and iron in the bloom, termed sponge iron, is usually consolidated and further forged into ...
Selecting the maximum forging temperature allows metals to be forged more easily, lowering the forging pressure and thus the wear on metal-forming dies. [2] The temperature at which a metal is forged can affect the homogeneity in microstructure and mechanical properties of forged products, which can highly affect the performance of products ...
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