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Blast furnaces differ from bloomeries and reverberatory furnaces in that in a blast furnace, flue gas is in direct contact with the ore and iron, allowing carbon monoxide to diffuse into the ore and reduce the iron oxide. The blast furnace operates as a countercurrent exchange process whereas a bloomery does not.
For example, a blast furnace may have several "stoves" or "checkers" full of refractory fire brick. The hot gas from the furnace is ducted through the brickwork for some interval, say one hour, until the brick reaches a high temperature. Valves then operate and switch the cold intake air through the brick, recovering the heat for use in the ...
A reverberatory furnace is at a disadvantage from the standpoint of efficiency compared to a blast furnace due to the separation of the burning fuel and the subject material, and it is necessary to effectively utilize both reflected radiant heat and direct contact with the exhaust gases to maximize heat transfer. Historically these furnaces ...
Blast furnace gas (BFG) [1] is a by-product of blast furnaces that is generated when the iron ore is reduced with coke to metallic iron. It has a very low heating value , about 3.5 MJ/m 3 (93 BTU /cu.ft), [ 2 ] because it consists of about 51 vol% nitrogen and 22 vol% carbon dioxide , which are not flammable.
Electric phosphate smelting furnace in a TVA chemical plant (1942) Smelting is a process of applying heat and a chemical reducing agent to an ore to extract a desired base metal product. [1] It is a form of extractive metallurgy that is used to obtain many metals such as iron, copper, silver, tin, lead and zinc.
For blast furnaces, direct reduction corresponds to the reduction of oxides by the carbon in the coke. However, in practice, direct reduction only plays a significant role in the final stage of iron reduction in a blast furnace, by helping to reduce wustite (FeO) to iron. In this case, the chemical reaction can be trivially described as follows ...
News broke Wednesday that United States Steel plans to sell its two blast furnaces at Granite City Works to SunCoke Energy, Inc. If the sale goes through, it could cost the region approximately ...
The airflow is then reversed, so that the hot bricks heat up the incoming combustion air and fuel. For a glass-melting furnace, a regenerator sits on either side of the furnace, often forming an integral whole. For a blast furnace, the regenerators (commonly called Cowper stoves) sit separate to the furnace. A furnace needs no less than two ...