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Cement render or cement plaster is the application of a mortar mix of sand and cement, (optionally lime) and water to brick, concrete, stone, or mud brick. It is often textured, colored, or painted after application. It is generally used on exterior walls but can be used to feature an interior wall. [1]
Mortar is a workable paste which hardens to bind building blocks such as stones, bricks, and concrete masonry units, to fill and seal the irregular gaps between them, spread the weight of them evenly, and sometimes to add decorative colours or patterns to masonry walls.
Hydraform blocks are interlocked instead of laid and pasted together using mortar as seen in standard brickwork. By being dry-stacked, the amount of mortar required is reduced and this can waive the cost of mortar that is generally required in masonry work. Interlocking blocks produced by Hydraform can allow for the recycling of materials.
Precise offsite dimension cuts. Precutting can be done at the quarry, or at a masonry workshop by sawyer and banker masons. The precision amounts to a form of prefabrication, such that the masons do not have to make adjustments onsite, and construction is an assembly process. Precise ashlar interfaces also reduce the amount of mortar required. [22]
Tuckpointing was a way of achieving a similar effect using cheap, unrubbed bricks; these were laid in a mortar of a matching colour (initially red, but later, blue-black bricks and mortar were occasionally used) and a fine fillet of white material, usually pipe clay or putty, pushed into the joints before the mortar set. [4]
For a brick structure, the panel should not be any bigger than 3' x 3'. For other masonry units, the test panel can be a little larger. It is also important to pick the right season to do the repointing. Extremely high or low temperatures can cause rapid drying which can have negative effects on the mortar, masonry units, and the structure ...
Bricks may be cut and assistance given to 'rake out' the mortar joints, if that coursing joint form is required, or in re-pointing work. A bricklayer under ideal conditions can lay as many as 500 bricks a day; [ 3 ] if the hod carrier is serving a team of two then he must move 1,000 bricks although it is not uncommon for experienced hod ...
A DPC is a durable, impermeable material such as slate, felt paper, metal, plastic or special engineered bricks [7] bedded into the mortar between two courses of bricks or blocks. It can often be seen as a thin line in the mortar near ground level. To create a continuous barrier, pieces of DPC or DPM may be sealed together.
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