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Electric phosphate smelting furnace in a TVA chemical plant (1942) Smelting is a process of applying heat and a chemical reducing agent to an ore to extract a desired base metal product. [1] It is a form of extractive metallurgy that is used to obtain many metals such as iron, copper, silver, tin, lead and zinc.
A water jacket furnace can be used to reduce non-ferrous oxide ores mixed with coke, to produce metal and slag. When smelting lead, the feedstock is lead oxide, coke and fluxes. When smelting lead sulphide ores, the ore is first sintered to form a lead oxide sinter. Lead and silver ores often occur in the same ore body.
Zinc smelting has historically been more difficult than the smelting of other metals, e.g. iron, because in contrast, zinc has a low boiling point. At temperatures typically used for smelting metals, zinc is a gas that will escape from a furnace with the flue gas and be lost, unless specific measures are taken to prevent it.
A metallurgical furnace, often simply referred to as a furnace when the context is known, is an industrial furnace used to heat, melt, or otherwise process metals. Furnaces have been a central piece of equipment throughout the history of metallurgy ; processing metals with heat is even its own engineering specialty known as pyrometallurgy .
A bloomery is a type of metallurgical furnace once used widely for smelting iron from its oxides. The bloomery was the earliest form of smelter capable of smelting iron. Bloomeries produce a porous mass of iron and slag called a bloom.
A blast furnace is a type of metallurgical furnace used for smelting to produce industrial metals, generally pig iron, but also others such as lead or copper. Blast refers to the combustion air being supplied above atmospheric pressure .
Terraria has been described as a Minecraft clone by various video gaming media outlets. [81] [87] Terraria sold 200,000 copies in just over a week after its release, [88] and over 432,000 within a month. [89] By May 2022, over 44.5 million copies of Terraria had been sold, making it one of the best-selling video games of all time. The total is ...
Earlier processes for this included the finery forge, the puddling furnace, the Bessemer process, and the open hearth furnace. Modern steel mills and direct-reduction iron plants transfer the molten iron to a ladle for immediate use in the steel making furnaces or cast it into pigs on a pig-casting machine for reuse or resale.