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Aluminium alloys are often used due to their high strength-to-weight ratio, corrosion resistance, low cost, high thermal and electrical conductivity.There are a variety of techniques to join aluminium including mechanical fasteners, welding, adhesive bonding, brazing, soldering and friction stir welding (FSW), etc. Various techniques are used based on the cost and strength required for the joint.
Many metals and thermoplastics can be welded, but some are easier to weld than others (see Rheological weldability). A material's weldability is used to determine the welding process and to compare the final weld quality to other materials. Weldability is often hard to define quantitatively, so most standards define it qualitatively.
The efficiency is dependent on the welding process used, with shielded metal arc welding having a value of 0.75, gas metal arc welding and submerged arc welding, 0.9, and gas tungsten arc welding, 0.8. [57] Methods of alleviating the stresses and brittleness created in the HAZ include stress relieving and tempering. [58]
6061 is highly weldable, for example using tungsten inert gas welding (TIG) or metal inert gas welding (MIG). Typically, after welding, the properties near the weld are those of 6061-T4, a loss of strength of around 40%. The material can be re-heat-treated to restore near -T6 temper for the whole piece.
Heat-affected zone around a weld. In fusion welding, the heat-affected zone (HAZ) is the area of base material, either a metal or a thermoplastic, which is not melted but has had its microstructure and properties altered by welding or heat intensive cutting operations. The heat from the welding process and subsequent re-cooling causes this ...
Brazing is a metal-joining process in which two or more metal items are joined by melting and flowing a filler metal into the joint, with the filler metal having a lower melting point than the adjoining metal. Brazing differs from welding in that it does not involve melting the work pieces.
The amount of hydrogen (H2) dissolved in weld metal: Dissolved hydrogen in the weld metal is related to hydrogen embrittlement. Hydrogen content can be reduced by using hydrogen-free consumables. In the case of welding filler (especially in shielded metal arc welding (SMAW)) exposed to the atmosphere, proper electrode baking is recommended to ...
Fusion welding is a generic term for welding processes that rely on melting to join materials of similar compositions and melting points. [1] Due to the high-temperature phase transitions inherent to these processes, a heat-affected zone is created in the material [ 1 ] : 755 (although some techniques, like beam welding , often minimize this ...
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