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Recycled plastic composite lumber observation deck at the Rachel Carson National Wildlife Refuge. Plastic lumber is a plastic form of lumber made of virgin or recycled plastic. It is mostly made of plastic and binders such as fiberglass or rebar; not to be confused with wood-plastic composite lumber . [ 1 ]
The deck board core is coated and bound with an outer plastic shell, but the materials can be temperamental and hard to work with. Commercial production is challenging, not only for this reason, but also because about one eighth of the deck boards produced are considered unsellable and therefore scrapped.
Wood-plastic composite. Wood–plastic composites (WPCs) are composite materials made of wood fiber/wood flour and thermoplastic(s) such as polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), or polylactic acid (PLA). In addition to wood fiber and plastic, WPCs can also contain other ligno-cellulosic and/or inorganic filler materials.
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Composite deck boards are sold in either grooved or solid sided versions. The grooved composite board is fastened with hidden deck fasteners or clips, while the solid board is typically face-screwed. Most composite deck board manufacturers produce lengths of 12, 16, or 20 feet (3.7, 4.9, or 6.1 m), 5 + 1 ⁄ 2 by 3 ⁄ 4 inch (140 mm × 19 mm).
Headquartered in Winchester, Virginia, Trex is the world's largest manufacturer of wood-alternative decking and railing. [7] Trex composite products are made of 95% recycled materials. In redirecting more than 400 million pounds of plastic and scrap wood from landfills each year, Trex is one of the largest plastic film recyclers in the US. [8]
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