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Below is a comprehensive drill and tap size chart for all drills and taps: Inch, imperial, and metric, up to 36.5 millimetres (1.44 in) in diameter. In manufactured parts, holes with female screw threads are often needed; they accept male screws to facilitate the building and fastening of a finished assembly.
It indicates the diameter of smooth-walled hole that an externally threaded ... M3 5.5 2.5 2 1.5 M3.5 6 - - - M4 7 3 ... List of drill and tap sizes; National pipe ...
where is the tap drill size, is the major diameter of the tap (e.g., 10 mm for a M10×1.5 tap), and pitch is the pitch of the thread (1.5 mm in the case of a standard M10 tap) and so the correct drill size is 8.5 mm. This works for both fine and coarse pitches, and also produces an approximate 75% thread.
From 3.0 through 13.9 mm, sizes are defined as follows, where N is an integer from 30 through 139: N · 0.1 mm; From 14.0 through 25.0 mm, sizes are defined as follows, where M is an integer from 14 through 25: M · 1 mm; M · 1 + 0.25 mm; M · 1 + 0.5 mm; M · 1 + 0.75 mm; In smaller sizes, bits are available in smaller diameter increments.
The #6-32 UNC screw has a thread pitch of 1/32 in (0.031250 inches (0.7938 mm)).. The #6-32 UNC is a UTS screw specifying a major thread diameter of #6 which is defined as 0.1380 inches (3.51 mm); and 32 tpi (threads per inch) which equates to a thread pitch of 0.031250 inches (0.7938 mm).
The metric screw tap and clearance sizes are largely missing, and those clearance hole sizes that are present are more often incorrect; e.g. M5 x 0.8 has 5.1 mm as close fit, but this would be an interference fit, all sources have 5.3 mm. (0.1 mm is below the sum of surface roughness and tolerance of the screw and clearance drill diameter ...
Nominal (thread) sizes range from 0.1875 to 0.375 in (4.763 to 9.525 mm) and lengths from 1.25 to 5 in (32 to 127 mm). Typically an installer uses a hammer drill to make a pilot hole for each concrete screw and a powered impact driver to drive the screw. The drill hole should be 1/2" longer than the depth penetration of the screw.
For example, compare the 6–32, 8–32, 10–24, and 10–32 options in this table with the UTS versions of those sizes, which are not identical but are so close that interchange would work. Survey results on the use of SAE standards (including screw size standards), reported in the journal Horseless Age, 1916
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