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Lost-wax casting – also called investment casting, precision casting, or cire perdue (French: [siʁ pɛʁdy]; borrowed from French) [1] – is the process by which a duplicate sculpture (often a metal, such as silver, gold, brass, or bronze) is cast from an original sculpture. Intricate works can be achieved by this method.
A casting defect is an undesired irregularity in a metal casting process. Some defects can be tolerated while others can be repaired, otherwise they must be eliminated. They are broken down into five main categories: gas porosity, shrinkage defects, mould material defects, pouring metal defects, and metallurgical defects.
The fragile wax patterns must withstand forces encountered during the mould making. Much of the wax used in investment casting can be reclaimed and reused. [2] Lost-foam casting is a modern form of investment casting that eliminates certain steps in the process.
In addition to the main aspects of casting production – filling, crystallization, and porosity prediction, ProCAST is capable of predicting the occurrence of deformations and residual stresses in the casting and can be used to analyze processes such as core making, centrifugal casting, lost wax casting, continuous casting. [32]
See lost-wax casting, which article has a sculptural inclination, though the principles are the same for jewelry casting. The cast pieces will likely need a variety of work done to them, including filing to remove the skin left from casting and prepare for polishing, straightening parts, rounding and sizing rings, and assembling many various ...
The lost-wax casting technique Robinson developed is a modified version of the bronze casting technique. It involves creating a plaster mould which is filled with molten wax. The mould is then removed (and can be reused) and the wax is encased in a heat-resistant covering and placed in the kiln.
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The wax is easily taken to a fine finish in the end using a bit of nylon stocking or steel wool. After the wax product is finished, it may be molded or used in the lost wax casting process to create a final cast product.