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Flux-cored arc welding (FCAW or FCA) is a semi-automatic or automatic arc welding process. FCAW requires a continuously-fed consumable tubular electrode containing a flux and a constant- voltage or, less commonly, a constant- current welding power supply .
Carbon Arc Welding (181) CAW Carbon electrode, historical Copper, repair (limited) Flux Cored Arc Welding: 136 138: FCAW FCAW-S Continuous consumable electrode filled with flux Industry, construction Gas Metal Arc Welding [3] 131 135: GMAW Continuous consumable electrode and shielding gas: Industry Gas Tungsten Arc Welding [4] 141: GTAW
The process requires a continuously fed consumable solid or tubular (metal cored) electrode. [1] The molten weld and the arc zone are protected from atmospheric contamination by being "submerged" under a blanket of granular fusible flux consisting of lime , silica , manganese oxide , calcium fluoride , and other compounds.
In 1957, the flux-cored arc welding process debuted in which the self-shielded wire electrode could be used with automatic equipment, resulting in greatly increased welding speeds. In that same year, plasma arc welding was invented.
Welding slag is a form of slag, or vitreous material produced as a byproduct of some arc welding processes, most specifically shielded metal arc welding (also known as stick welding), submerged arc welding, and flux-cored arc welding. Slag is formed when flux, the solid shielding material used in the welding process, melts in or on top of the ...
[59] [60] A slight drawback is that, like SMAW (stick) welding, there may be some flux deposited over the weld bead, requiring more of a cleaning process between passes. [59] Flux-cored welding machines are most popular at the hobbyist level, as the machines are slightly simpler but mainly because they avoid the cost of providing shield gas ...
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