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Aluminium alloys are often used due to their high strength-to-weight ratio, corrosion resistance, low cost, high thermal and electrical conductivity.There are a variety of techniques to join aluminium including mechanical fasteners, welding, adhesive bonding, brazing, soldering and friction stir welding (FSW), etc. Various techniques are used based on the cost and strength required for the joint.
This is a list of welding processes, separated into their respective categories. The associated N reference numbers (second column) are specified in ISO 4063 (in the European Union published as EN ISO 4063 ). [ 1 ]
Dissimilar friction stir welding (DFSW) is the application of friction stir welding (FSW), invented in The Welding Institute (TWI) in 1991, [1] to join different base metals including aluminum, copper, steel, titanium, magnesium and other materials. [2] It is based on solid state welding that means there is no melting.
While weldability can be generally defined for various materials, some welding processes work better for a given material than others. Even within a certain process the quality of the weld may vary greatly depending on parameters, such as the electrode material, shielding gases, welding speed, and cooling rate. [1]
Ultrasonic welding is commonly used for making electrical connections out of aluminum or copper, and it is also a very common polymer welding process. [48] Another common process, explosion welding, involves the joining of materials by pushing them together under extremely high pressure. The energy from the impact plasticizes the materials ...
Exothermic welding, also known as exothermic bonding, thermite welding (TW), [1] and thermit welding, [1] is a welding process that employs molten metal to permanently join the conductors. The process employs an exothermic reaction of a thermite composition to heat the metal, and requires no external source of heat or current.
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