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Aluminium alloys are often used due to their high strength-to-weight ratio, corrosion resistance, low cost, high thermal and electrical conductivity.There are a variety of techniques to join aluminium including mechanical fasteners, welding, adhesive bonding, brazing, soldering and friction stir welding (FSW), etc. Various techniques are used based on the cost and strength required for the joint.
This is a list of welding processes, separated into their respective categories. The associated N reference numbers (second column) are specified in ISO 4063 (in the European Union published as EN ISO 4063 ). [ 1 ]
Dissimilar friction stir welding (DFSW) is the application of friction stir welding (FSW), invented in The Welding Institute (TWI) in 1991, [1] to join different base metals including aluminum, copper, steel, titanium, magnesium and other materials. [2] It is based on solid state welding that means there is no melting.
While weldability can be generally defined for various materials, some welding processes work better for a given material than others. Even within a certain process the quality of the weld may vary greatly depending on parameters, such as the electrode material, shielding gases, welding speed, and cooling rate. [1]
Explosion welding (EXW) is a solid state (solid-phase) process where welding is accomplished by accelerating one of the components at extremely high velocity through the use of chemical explosives. This process is often used to clad carbon steel or aluminium plate with a thin layer of a harder or more corrosion -resistant material (e.g ...
Exothermic welding, also known as exothermic bonding, thermite welding (TW), [1] and thermit welding, [1] is a welding process that employs molten metal to permanently join the conductors. The process employs an exothermic reaction of a thermite composition to heat the metal, and requires no external source of heat or current.
The efficiency is dependent on the welding process used, with shielded metal arc welding having a value of 0.75, gas metal arc welding and submerged arc welding, 0.9, and gas tungsten arc welding, 0.8. [75] Methods of alleviating the stresses and brittleness created in the HAZ include stress relieving and tempering. [76]
The process is used with the addition of a lateral force called "upset" to plastically displace and fuse the materials. [1] Friction welding is a solid-state welding technique similar to forge welding. Instead of a fusion welding process, Friction welding is used with metals and thermoplastics in a wide variety of aviation and automotive ...
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