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This process removes the material by rotating the facing tool in the counterclockwise direction as the table feeds the work piece across the cutter. Face milling can be achieved with an end mill, but is often done with a face mill, shell mill or a fly cutter. Face milling can be done in both manual machining and CNC machining. To obtain a ...
A face mill is a cutter designed for facing as opposed to e.g., creating a pocket (end mills). The cutting edges of face mills are always located along its sides. As such it must always cut in a horizontal direction at a given depth coming from outside the stock.
Cutting speed may be defined as the rate at the workpiece surface, irrespective of the machining operation used. A cutting speed for mild steel of 100 ft/min is the same whether it is the speed of the cutter passing over the workpiece, such as in a turning operation, or the speed of the cutter moving past a workpiece, such as in a milling operation.
Face milling is used to cut flat surfaces (faces) into the work piece, or to cut flat-bottomed cavities. In peripheral milling , the cutting action occurs primarily along the circumference of the cutter, so that the cross section of the milled surface ends up receiving the shape of the cutter.
The stone is first examined to determine the direction of the grain and to identify any potential defects. After the location of the intended split is chosen, a line is scored on the surface of the stone. A number of holes are then cut or drilled into the stone face along the scored line approximately 10 to 20 centimetres (3.9 to 7.9 in) apart.
Contouring/Profiling: this is a process used to mill different surfaces such as flat or irregular ones. This type of process can be done during the roughing or finishing phase of the overall operation. [4] Facing: is an operation used to face the part down to specified dimension. Facing can be done using end mills or a special face mill. [5] [6 ...
The pattern of harps is repeated on the face of each stone, when they are laid face to face the patterns mesh in a kind of "scissoring" motion creating the cutting or grinding function of the stones. When in regular use stones need to be dressed periodically, that is, re-cut to keep the cutting surfaces sharp.
In addition, the device must be moved laterally across the work. This is a much slower motion called the feed. The remaining dimension of the cut is the penetration of the cutting tool below the original work surface, reaching the cut's depth. Speed, feed, and depth of cut are called the cutting conditions. [8]