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In the automotive body repair industry before the 1980s, oxyacetylene gas torch welding was seldom used to weld sheet metal, since warping was a byproduct as well as excess heat. Automotive body repair methods at the time were crude and yielded improprieties until MIG welding became the industry standard. Since the 1970s, when high strength ...
Spray transfer GMAW. Gas metal arc welding (GMAW), sometimes referred to by its subtypes metal inert gas (MIG) and metal active gas (MAG) is a welding process in which an electric arc forms between a consumable MIG wire electrode and the workpiece metal(s), which heats the workpiece metal(s), causing them to fuse (melt and join).
For TIG/GTAW welding, the top side (front side) of a weld is normally protected by inert gas flowing through the welding torch and it is the underside (back side) of the weld where atmospheric gases need to be purged. When joining two parts together with a seal weld, it may be necessary to first hold them together, by making tack welds. [7]
GTAW weld area. Manual gas tungsten arc welding is a relatively difficult welding method, due to the coordination required by the welder. Similar to torch welding, GTAW normally requires two hands, since most applications require that the welder manually feed a filler metal into the weld area with one hand while manipulating the welding torch in the other.
Arc welding power supplies can deliver either direct (DC) or alternating (AC) current to the work, while consumable or non-consumable electrodes are used. The welding area is usually protected by some type of shielding gas (e.g. an inert gas), vapor, or slag. Arc welding processes may be manual, semi-automatic, or fully automated.
A flexible hose system is used to supply the welding head with power, inert gas, cooling water and filler wire where required. The need for filler wire during the welding process depends on the type of welding task; thicker tube walls and difficult-to-control parent materials require the use of additional material, whereas thin-walled tubes can ...
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