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Urea-formaldehyde (UF), also known as urea-methanal, so named for its common synthesis pathway and overall structure, [1] is a nontransparent thermosetting resin or polymer. It is produced from urea and formaldehyde. These resins are used in adhesives, plywood, particle board, medium-density fibreboard (MDF), and molded objects.
The structure of the molecule of urea is O=C(−NH 2) 2.The urea molecule is planar when in a solid crystal because of sp 2 hybridization of the N orbitals. [8] [9] It is non-planar with C 2 symmetry when in the gas phase [10] or in aqueous solution, [9] with C–N–H and H–N–H bond angles that are intermediate between the trigonal planar angle of 120° and the tetrahedral angle of 109.5°.
Formaldehyde (/ f ɔːr ˈ m æ l d ɪ h aɪ d / ⓘ for-MAL-di-hide, US also / f ə r-/ ⓘ fər-) (systematic name methanal) is an organic compound with the chemical formula CH 2 O and structure H−CHO, more precisely H 2 C=O. The compound is a pungent, colourless gas that polymerises spontaneously into paraformaldehyde.
Aldehyde structure. In organic chemistry, an aldehyde (/ ˈ æ l d ɪ h aɪ d /) is an organic compound containing a functional group with the structure R−CH=O. [1] The functional group itself (without the "R" side chain) can be referred to as an aldehyde but can also be classified as a formyl group.
Paraformaldehyde can be depolymerized to formaldehyde gas by dry heating [2] and to formaldehyde solution by water in the presence of a base, an acid or heat. The high purity formaldehyde solutions obtained in this way are used as a fixative for microscopy and histology. The resulting formaldehyde gas from dry heating paraformaldehyde is flammable.
These included other types of cast phenolic resins similar to Catalin, and urea-formaldehyde resins, which could be made in brighter colors than polyoxybenzylmethyleneglycolanhydride. [4] [9] Once Baekeland's heat and pressure patents expired in 1927, Bakelite Corporation faced serious competition from other companies.
Adding urea to MF resins has been shown to lower the amount of free formaldehyde below the legal limit and is often used for this purpose. [1] Another complication with MF resins is the low solubility of melamine in water. [16] Because of this and the free formaldehyde content, MF resins are not used as commonly in the field of wood modification.
MDF is typically made up of 82% wood fibre, 9% urea-formaldehyde resin glue, 8% water, and 1% paraffin wax. [4] The density is typically between 500 and 1,000 kg/m 3 (31 and 62 lb/cu ft). [ 5 ] The range of density and classification as light-, standard-, or high-density board is a misnomer and confusing.