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A process for electrochemical production of titanium through the reduction of titanium oxide in a calcium chloride solution was first described in a 1904 German patent, [1] [2] [3] and in 1954 U.S. patent 2845386A was awarded to Carl Marcus Olson for the production of metals like titanium by reduction of the metal oxide by a molten salt reducing agent in a specific gravity apparatus.
Titanium tetrachloride was found to reduce with hydrogen at high temperatures to give hydrides that can be thermally processed to the pure metal. With these three ideas as background, Kroll in Luxembourg developed both new reductants and new apparatus for the reduction of titanium tetrachloride. Its high reactivity toward trace amounts of water ...
The titanium produced by the Hunter process is less contaminated by iron and other elements and adheres to the reduction container walls less than in the Kroll process. The titanium produced by the Hunter process is in the form of powder called sponge fines. This form is useful as a raw material in powder metallurgy.
Extractive metallurgy is a branch of metallurgical engineering wherein process and methods of extraction of metals from their natural mineral deposits are studied. The field is a materials science, covering all aspects of the types of ore, washing, concentration, separation, chemical processes and extraction of pure metal and their alloying to suit various applications, sometimes for direct ...
The processing of titanium metal occurs in four major steps: reduction of titanium ore into "sponge", a porous form; melting of sponge, or sponge plus a master alloy to form an ingot; primary fabrication, where an ingot is converted into general mill products such as billet, bar, plate, sheet, strip, and tube; and secondary fabrication of ...
The van Arkel–de Boer process, also known as the iodide process or crystal-bar process, was the first industrial process for the commercial production of pure ductile titanium, zirconium and some other metals. It was developed by Anton Eduard van Arkel and Jan Hendrik de Boer in 1925 for Philips Nv.
A technical challenge in the production of titanium metal is the formation of oxide impurities. The Kroll process, which is widely used commercially, addresses this challenge by converting titanium ore (an oxide) into titanium tetrachloride (TiCl 4). This intermediate is readily purified. It is reduced to titanium metal with magnesium.
In metallurgy, refining consists of purifying an impure metal. It is to be distinguished from other processes such as smelting and calcining in that those two involve a chemical change to the raw material, whereas in refining the final material is chemically identical to the raw material. Refining thus increases the purity of the raw material ...