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  2. Rotary kiln - Wikipedia

    en.wikipedia.org/wiki/Rotary_kiln

    A 6 m × 60 m (20 ft × 197 ft) kiln requires around 800 kW to turn at 3 rpm. The speed of material flow through the kiln is proportional to rotation speed; a variable-speed drive is needed to control this. When driving through rollers, hydraulic drives may be used. These have the advantage of developing extremely high torque.

  3. Expanded clay aggregate - Wikipedia

    en.wikipedia.org/wiki/Expanded_clay_aggregate

    Lightweight expanded clay aggregate (LECA) or expanded clay (exclay) is a lightweight aggregate made by heating clay to around 1,200 °C (2,190 °F) in a rotary kiln. The heating process causes gases trapped in the clay to expand, forming thousands of small bubbles and giving the material a porous structure.

  4. Waelz process - Wikipedia

    en.wikipedia.org/wiki/Waelz_process

    Kiln size is typically 50 by 3.6 metres (164 by 12 ft) long / internal diameter, with a rotation speed of around 1 rpm. The recovered dust ( Waelz oxide ) is enriched in zinc oxide and is a feed product for zinc smelters, the zinc reduced by-product is known as Waelz slag .

  5. Cement clinker - Wikipedia

    en.wikipedia.org/wiki/Cement_clinker

    The second raw material (materials in the rawmix other than limestone) depend on the purity of the limestone. Some of the second raw materials used are: clay, shale, sand, iron ore, bauxite, fly ash and slag. Portland cement clinker is made by heating a homogeneous mixture of raw materials in a rotary kiln at high temperature. The products of ...

  6. List of ovens - Wikipedia

    en.wikipedia.org/wiki/List_of_ovens

    Anagama kiln: An ancient type of pottery kiln brought to Japan from China via Korea in the 5th century. Charcoal kiln: See for instance Birch Creek and Tybo Charcoal Kilns: Bottle oven: Brick clamp: Cement kiln: Lime kiln: Rotary kiln: A pyroprocessing device used to raise materials to a high temperature (calcination) in a continuous process ...

  7. Cement kiln - Wikipedia

    en.wikipedia.org/wiki/Cement_kiln

    Rotary kilns run 24 hours a day, and are typically stopped only for a few days once or twice a year for essential maintenance. One of the main maintenance works on rotary kilns is tyre and roller surface machining and grinding works which can be done while the kiln works in full operation at speeds up to 3.5 rpm.

  8. Portland cement - Wikipedia

    en.wikipedia.org/wiki/Portland_cement

    51% (C 3 S), 24% (C 2 S), 6% (C 3 A), 11% (C 4 AF), 2.9% MgO, 2.5% (SO 3), 0.8% ignition loss, and 1.0% free CaO. A limitation on the composition is that the (C 3 A) shall not exceed 8%, which reduces its vulnerability to sulphates. This type is for general construction exposed to moderate sulphate attack, and is meant for use when concrete is ...

  9. Lime kiln - Wikipedia

    en.wikipedia.org/wiki/Lime_kiln

    Rotary lime kiln (rust-colored horizontal tube at right) with preheater, Wyoming, 2010 Traditional lime kiln in Sri Lanka. A lime kiln is a kiln used for the calcination of limestone (calcium carbonate) to produce the form of lime called quicklime (calcium oxide). The chemical equation for this reaction is CaCO 3 + heat → CaO + CO 2

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